Mechanical Design
Development of products, mechanisms, fixtures, and mechanical systems for automotive and industrial applications. From functional concept through industrialization, the work encompasses parametric 3D CAD modeling, detailed engineering, GD&T, material specification, design for manufacturing, and validation support, ranging from precision components to complete industrial machinery and equipment.
Complex Mechanical System Design
Parametric development of a highly complex mechanical system structured around multiple interdependent subsystems within a compact architecture. The assembly combines structural elements, transmission mechanisms, supports, interfaces, and electromechanical components, with geometric relationships, modularity, and assembly requirements addressed integrally throughout the system architecture.
Automotive Steering Column Development
Development and industrialization of steering column systems for ZF, encompassing product modeling and detailing, process engineering, assembly and welding fixtures, production tooling, special-purpose machinery, and dimensional inspection systems. The scope covered the engineering cycle of both the product and its associated production resources, including manufacturing support, metrology, and dimensional validation.
Automotive Manufacturing Tooling
Development of fixtures, tooling, and special-purpose machinery for automotive manufacturing processes, encompassing assembly, welding, machining, positioning, and dimensional inspection operations. The scope includes functional definition, 3D CAD modeling, detailed engineering, component specification, and manufacturing documentation, integrating product, process, and production equipment engineering.
Dimensional Inspection Fixtures
Dimensional inspection fixtures for geometric verification and validation of manufactured components.
Assembly Fixtures
Fixtures for controlled positioning, alignment, clamping, and assembly of mechanical components.
Welding Fixtures
Welding fixtures for precise positioning, clamping, and repeatability of components during welding operations.
Factory Floor Equipment
Auxiliary equipment for production support, assembly, handling, and component positioning, including structures and fixtures developed for specific shop-floor operations.
Product & Tooling Engineering
Integrated development of products and tooling for thermoplastic injection molding and aluminum die casting. The scope encompasses product definition and 3D modeling, manufacturability analysis, and complete tooling development, including parting lines, cores and cavities, inserts, slides, ejection systems, and other functional mechanisms, as well as CNC programming for complex-surface machining and detailed engineering for manufacturing, assembly, and validation.
Plastic Injection Molds
Injection mold development, from product geometry and manufacturability analysis through tooling definition, detailed engineering, and manufacturing preparation.
Dies for Aluminum High-Pressure Die Casting
Development of dies for aluminum high-pressure die casting, encompassing part geometry and manufacturability, tooling architecture, definition of cores, inserts, and functional mechanisms, as well as detailed engineering for manufacturing.
Railway Manufacturing Systems & Tooling
Development of manufacturing systems, tooling, and special-purpose equipment for the railway industry, encompassing welding, machining, assembly, and maintenance processes for large-scale components. The scope integrates mechanical architecture, 3D CAD modeling, positioning and clamping systems, detailed engineering, and industrial implementation, addressing structural robustness, dimensional accuracy, and process repeatability.
Locomotive Housing Positioning Fixture
System developed for controlled positioning, orientation, and clamping of locomotive housings, providing access to different areas of the workpiece during manufacturing, welding, and assembly operations.
Equipment for Locomotive Engine Maintenance
Equipment developed for locomotive engine maintenance operations, including dedicated systems for component blasting and controlled shaft extraction.
Mining Equipment & Mechanical Systems
Development of mechanical equipment and systems for mining applications, including mineral sampling systems, belt conveyors, positive-displacement slurry pumps, and associated assemblies. The scope encompasses mechanical design, 3D CAD modeling, development and integration of components and subsystems, assembly definition, and detailed technical documentation for manufacturing.
Cross-Stream Sampler
Sampling system developed for representative material collection by traversing the material stream at the chute discharge.
Cross-Belt Sampler
Sampling system developed for representative material collection directly from belt conveyors by traversing the material stream during operation.
Positive-Displacement Slurry Pump
Positive-displacement pump developed for controlled pumping of slurries with high solids concentration, addressing flow, pressure, wear resistance, and process operating requirements.
Belt Conveyor Systems
Development of belt conveyor systems and mechanical components for continuous bulk material handling.